Gerber Layout DFM Optimize BOM Cut Waste Keep Profit Shenzhen Smt Electronic Circuit Board Assembly Oem Custom Pcba Manufacturer

Professional PCBA Services to Remove Your Manufacturing Worries

We are a professional PCBA manufacturer with a 6,000㎡ factory and world-class production equipment. We offer one-stop turnkey PCBA services, including design, PCB fabrication, component sourcing and substitution, PCBA full assembly, and FAE support.

Our production strictly follows IPC-610 standards, is ISO9001 certified, and includes full FCT testing. We use MES and ERP systems to ensure smooth, stable, and transparent operations. The MES system allows real-time tracking of each work order, material, and test data, reducing human error and improving delivery consistency. Our systematic and automated management keeps projects stable, shortens lead time, and helps customers get their products to market faster.

🎯 Key Advantages

🚀 Fast Quotation Upload BOM/Gerber, get a quote within 24 hours.

🧠 Engineering Support Free DFM review to improve manufacturability.

🏭 Strong Capacity Over 10 million units per year, 98% on-time delivery.

🔐 Confidentiality NDA protection for all customer files and designs.

👉 [Upload BOM or Gerber File — Get Quotation Now]

🛠 One-Stop PCBA Manufacturing Services

Service	Capability	Description
PCB Fabrication	1–20 layers / 0.1–5mm thickness / ENIG / HASL	Precision multilayer boards, min. trace/space 3mil
SMT Assembly	BGA / QFN / CSP / Fine-pitch	High-speed placement + AOI + X-Ray inspection
DIP / THT	Wave soldering / Selective soldering	For high-current or connector applications
Testing	ICT / FCT / X-Ray / Aging / Functional Test	Custom test jigs and programs available
Box Build	Cable harness / Enclosure assembly	Complete system assembly & packaging
Component Sourcing	100% from authorized channels	Full BOM procurement and RoHS traceability

⚙️ PCBA Manufacturing Capability

Equipment Overview

8 Fully Automatic SMT Lines
4 DIP Lines
SPI + AOI Online Inspection
X-Ray & ICT Test Systems
Lead-free Reflow and Selective Wave Soldering
ESD-Controlled Warehouse & Barcode Traceability

Production Capacity

SMT Mounting: 10 million points/day
Monthly Output: 500,000+ PCBA units
Yield Rate: ≥99.8%
Lead Time: 3–5 days for samples / 7–15 days for mass orders

🛡️ Quality Control & Certifications

Quality Process
IQC → SMT Assembly → IPQC → AOI → 2D/3D X-Ray → ICT/FCT → Aging → OQA → Shipment

Certifications

ISO 9001 / IATF 16949 / ISO 13485 (Medical)
RoHS / CE / UL Compliant
IPC-A-610 Class 2 & Class 3 workmanship

Quality Commitment

100% inspection before shipment
Complete traceability and batch reports
SPC process monitoring & first article confirmation

📦 Stable Supply Chain & Material Management

100% sourcing from authorized distributors (ST, TI, Digi-Key, Mouser, Arrow, etc.)
ESD-protected storage & batch traceability
Component alternatives & lead-time risk alerts
Consignment or full-turnkey material options

🧩 Engineering & NPI Support

NPI Workflow
BOM/Gerber Upload → DFM Review → Sample Build → Function Test → Approval → Pilot Run → Mass Production

We provide:

Free DFM review within 2 working days
Engineering advice on panel, stencil, and test point layout
Customized test jigs and firmware programming
Aging & reliability testing, PPAP documentation

"Our engineers have 10+ years of experience and truly understand what makes your design succeed in production."

💰 Pricing & Delivery

Item	Description
Quotation Time	Within 24 hours (Expedited available)
MOQ	No MOQ, small-batch prototype welcome
Payment Terms	T/T, L/C, Trade Assurance
Delivery Terms	EXW / FOB / DDP Available
Sample Lead Time	5-7 working days
Mass Production	14–25 working days (depends on BOM & qty)

🔒 After-Sales & Warranty

24-month warranty from shipment date
RMA response within 72 hours, resolution within 7 days
Rework / Repair / Replacement supported
Periodic quality reports for long-term customers

❓ Frequently Asked Questions

Q1: Do you support small batch or prototypes?

Yes, we accept even 1-set prototype orders to support your R&D needs.

Q2: How do you protect customer designs and intellectual property?

All files and designs are protected under NDA. Only assigned project engineers have access to your technical data.

Q3: Can you handle full BOM procurement?

Yes, we provide full turnkey services and source all components exclusively from authorized channels like Digi-Key, Mouser, and Arrow.

Q4: What files are required to provide a quotation?

Please provide your BOM file (Bill of Materials), Gerber files, requested quantity, and any special process or testing notes.

Q5: Do you provide functional testing services?

Yes, we offer ICT, FCT, X-Ray, and aging tests. We can also develop custom test jigs and handle firmware programming.

Q6: What is the warranty period for your PCBA products?

We provide a 24-month warranty from the date of shipment, covering rework, repair, or replacement as needed.

Product Detail

Gerber Layout DFM Optimize BOM Cut Waste Keep Profit Shenzhen Smt Electronic Circuit Board Assembly Oem Custom Pcba Manufacturer

Product Description

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Product Detail

Gerber Layout DFM Optimize BOM Cut Waste Keep Profit Shenzhen Smt Electronic Circuit Board Assembly Oem Custom Pcba Manufacturer

Product Description

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