Engineered to meet rigorous European automotive standard specifications (including LV 214 and LV 215) and optimize electrical systems performance in Czech Republic's industrial sectors.
The Czech Republic is one of the most prominent automotive manufacturing hubs globally. Producing over one million passenger vehicles annually, the country hosts massive production bases for brands such as Škoda Auto, Hyundai Motor Manufacturing Czech, and Toyota Motor Manufacturing Czech Republic. As the European Union shifts towards carbon neutrality under the Euro 7 guidelines and the planned 2035 ban on new internal combustion engine (ICE) passenger cars, the local Czech industry is undergoing a massive transformation.
High-Voltage (HV) wiring harnesses serve as the central nervous system of modern electric vehicles (EVs), hybrids (PHEVs), and high-power charging networks. These systems operate at levels ranging from 400V to 800V DC and above, requiring exceptional engineering safety standards to manage high power throughput while keeping electromagnetic interference (EMI) at bay.
For Czech component distributors, EV engineering departments, and industrial power system developers, sourcing high-voltage systems requires navigating complex regional regulations. Components must align with LV 215 standards, VDA recommendations, and the general IATF 16949 quality framework, demanding suppliers with extensive vertical integration, dedicated testing labs, and high manufacturing traceability.
The global high-voltage wiring harness market is expanding rapidly, driven by the dual imperatives of electrification and autonomous driving systems. However, global supply chains have shown vulnerability to raw material price fluctuations (particularly copper and specialized engineering plastics like PBT and CPVC) and logistical bottlenecks.
As a leading supplier with headquarters in Shenzhen—the global epicenter of electric vehicle supply chain innovation—Shenzhen DCI Autos Co., Ltd. addresses these supply challenges directly. Established in 2014, we combine optimized manufacturing strategies with high-grade material sourcing to guarantee lead times and cost-efficiencies for the Central European market.
We provide comprehensive OEM and ODM support, optimizing insulation wall thickness, shield braid coverage, and conductor alloys to match exact technical architectures. Our robust logistics networks ensure seamless transport of custom components to primary manufacturing zones in the Czech Republic, including Prague, Brno, Ostrava, and Pilsen.
Delivering high-capacity, certified power electronics and wiring harnesses to global OEM and Tier 1 automotive markets since 2014.
As technology transitions from 400V architectures to 800V and 1000V Silicon Carbide (SiC) powertrains, wiring harness designs must adapt to higher thermal stress and electromagnetic compatibility requirements.
We deploy high-density tinned copper braiding combined with aluminum foil layer wrap (typically ensuring >85% optical coverage) to achieve optimal electromagnetic compatibility. This safeguards sensitive low-voltage signals and sensors from high-voltage transients within the vehicle's electrical framework.
Utilizing high-performance Silicone Rubber, XLPE (Cross-linked Polyethylene), and specialty Flame Retardant CPVC formulations. Our insulation materials are designed to resist continuous operating temperatures ranging from -40°C to +150°C, complying with ISO 19642 automotive standards.
Safety is critical. Our harnesses integrate physical High Voltage Interlock Loop configurations. In case of mechanical decoupling or terminal wear, the HVIL mechanism triggers a system shut-down before high-voltage contact pins are exposed, protecting service personnel and passengers.
Essential sub-components for power distribution units (PDU), battery management systems (BMS), and charging interfaces.
Providing technical excellence tailored to the exact requirements of industrial operations across Eastern and Central Europe.
Czech passenger car manufacturing relies on high stability, low tolerance, and mass manufacturing capacities. DCI Autos provides High-Voltage battery jumper cables, motor inverter connection cables, and auxiliary HV systems designed to endure harsh, vibration-heavy environments typical of modern internal-combustion/hybrid crossovers and full-electric city hatchbacks.
Request Automotive SpecsCentral Europe's grid diversification involves deploying large-scale utility battery containers. Our 70A to 400A rated high-voltage power cables, available with customizable copper cross-sections (from 16mm² up to 120mm²), link multi-cell configurations in parallel, ensuring safe DC power distribution with low thermal output.
Request BESS Design GuideShenzhen DCI Autos Co., Ltd. is a professional manufacturer specializing in electric vehicle components and advanced mobility technologies for the global automotive industry. Established in 2014, the company is headquartered in Shenzhen, Guangdong Province, a leading center for innovation in electric transportation and intelligent manufacturing. Operating from a modern production facility covering 28,000 square meters and supported by more than 300 employees, DCI Autos has developed comprehensive capabilities in engineering, manufacturing, testing, and international supply chain support.
The company focuses on the development and production of battery systems, power electronics, electric drivetrain components, battery management systems (BMS), charging system components, thermal management solutions, high-voltage electrical assemblies, and integrated EV powertrain technologies. Its products are designed to support passenger vehicles, commercial electric vehicles, light-duty transportation platforms, and emerging mobility applications.
DCI Autos combines advanced manufacturing technologies, automated production equipment, and rigorous quality control procedures to ensure product reliability, efficiency, and long-term operational performance. The company operates dedicated engineering laboratories and testing facilities where products undergo extensive validation, environmental testing, and performance verification throughout the development and manufacturing process.
To meet the evolving requirements of the electric mobility sector, DCI Autos provides flexible OEM and ODM services, including customized component development, private-label manufacturing, system integration support, and application-specific engineering solutions. Its research and development team continuously explores innovations in electrification, energy management, lightweight design, and intelligent vehicle systems.
Today, Shenzhen DCI Autos Co., Ltd. serves customers across North America, Europe, Southeast Asia, the Middle East, South America, and other international markets. Through continuous innovation, precision manufacturing, and customer-focused collaboration, the company remains committed to supporting the global transition toward sustainable transportation and next-generation electric mobility technologies.
Visual tour of our high-automation wire processing machinery, multi-point electrical testers, and environmental labs.
Custom design-to-spec products for electrical, aerospace, telematics, and heavy HVAC systems, fully compliant with international directives.
Technical clarifications and procurement details for high-voltage interconnect systems serving Central Europe.
DCI Autos
